Monofilament Plant
About Monofilament Plant
ARCHANA presents the PP Monofilament Making Machine, crafted for high-strength, transparent monofilaments with optimal energy efficiency. Featuring automatic operation, a high L/D ratio, and an advanced helical gearbox, it ensures smooth, efficient production. The precision-engineered screw and barrel enhance performance, while the stainless steel cooling bath prevents corrosion. With adjustable take-off speed and customizable winders, it meets diverse application needs, including nets, ropes, brushes, and textiles, delivering reliability and superior output for industrial use.
Key Features
Durable & High-Precision Build
Screw and barrel crafted from nitrogen-treated, precision-ground, and tempered steel.
Automatic Temperature Control
Ensures stability and uniform filament quality.
Energy-Efficient Drive System
Choice of AC frequency or DC motor drive for synchronized operation.
Stainless Steel Cooling Bath
Prevents corrosion, enhancing longevity.
Customizable Take-Off Units & Winders
Adjustable speed and multiple winder options based on product requirements.
Optimized Filament Orientation
Ensures proper roundness, uniformity, and smoothness.
Technical Specifications
| Machine Type: | Automatic |
|---|---|
| Total Connected Load: | 27 KW (Also available in 40, 60, 80 KW) |
| Flange Winders: | 8 Nos. (Also available in 14, 18, 30 Nos.) |
| Dimensions (L x W x H): | 15x7x3 meters (Options: 18x8x3, 25x10x3, 30x10x3) |
| Max. Line Speed: | 40-120 Mtr./Min |
| No. of Filaments: | 60-100 (Also available in 150, 240, 360) |
| Screw Diameter: | 50 mm (Options: 65, 75, 90 mm) |
| L/D Ratio: | 26:1 (Also available in 28:1) |
| Max. Output: | 20-35 Kg/hr (Options: 50-90 Kg/hr) |
| Main Motor (KW AC): | 9.37 KW (Options: 11.5, 15, 22.5 KW) |
| Minimum Order Quantity: | 1 Set |
Key Specifications of Our Monofilament Plant
Spool Winder for efficient winding
Take-up Unit with Pressure Roll for smooth filament handling
Extrusion Plant (55mm to 100mm) for flexible production needs
Energy-Efficient Barrel Heating with power-saving heaters
Digital Temperature Controller for precise heating control
Production Capacity: 30 Kg/hr to 90 Kg/hr
Heavy-Duty Bearing Housing with Helical Gearbox for durability
Extruder Available in Standard, Vented, and High L/D Ratio Versions
Main A.C. Motor with Screw Drive via Rubber Belts & Reduction Gear Unit
Production Capacity: 30 Kg/hr to 90 Kg/hr
Barrel Construction: Alloy Steel, Fully Nitriding & Hard Chrome Plated
Versatile Applications for Various Industries
Why Choose Our Monofilament Plants?
High Efficiency & Maximum Output
Designed for continuous, high-speed production with minimal downtime.
Robust & Durable Build
Engineered with high-quality components for long-lasting performance and lower maintenance costs.
Energy-Saving Technology
Advanced heating and cooling systems optimize energy use, reducing operational expenses.
Custom Precision & Flexibility
Tailored to industry-specific needs, ensuring uniform filament thickness and superior quality.
Applications – Industries We Serve
Net Manufacturing
Fishing nets, filter nets, and protective netting.
Ropes & Textile Industry
Durable ropes and threads for industrial use.
Carpet & Brushes
High-strength monofilaments for carpet weaving and brush manufacturing.
Niwar Production
Used in bedding and furniture applications.
Frequently Asked Questions
Our monofilament extrusion plants come with:
✔ Spool winder for efficient yarn collection
✔ Take-up unit with pressure roll for smooth operation
✔ Energy-saving barrel heating system
✔ Digital temperature controller for precise heating
✔ Heavy-duty bearing housing with a helical gearbox
✔ Multiple extruder versions (standard, vented, and high L/D ratio)
Regular maintenance includes:
- Cleaning and inspecting the extruder screw and barrel
- Checking heating elements and temperature controls
- Lubricating gearboxes and bearing housings
- Ensuring proper spool winding and take-up unit operation